Kinds of maintenance management

Role of Plant Maintenance in production Management. Objectives of maintenance management. This is also called corrective maintenance it occurs when work gets stopped because of a machine breakdown. In this sense, maintenance becomes repair work. Repairs are made after the equipment is out of order.

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Content:

• Maintenance, 4 types of Maintenance, Breakdown Maintenance, Preventive maintenance
• 8 Maintenance Management Objectives
• Maintenance management strategies: The 4 main types & when to use them
• A smarter way to digitize maintenance and reliability
• Types of Maintenance (Definitions, Benefits, Cost, Examples)
• Condition-Based Maintenance: Reason to Implement in Your Business?
• The 4 Types of Software Maintenance
• How Maintenance Work is Done Onboard a Ship?

Maintenance, 4 types of Maintenance, Breakdown Maintenance, Preventive maintenance

Gain visibility of inventory and streamline inventory process. A complete help desk solution for your service engineers, technicians and facility managers. Preventive maintenance enhances asset utilization, performance, asset availability. Ticket can be raised by end user or by helpdesk user itself.

Manager assigns ticket to the available assignees. The system automatically assigns ticket based on the type, location or asset selected. With this system you can check status of each status of each purchase requisition. Transfer assets or inventory against requests if available in stock. Implement systematic approach for purchase orders with purchasing order system. Lots of organization uses different types of maintenance.

Maintenance is not only done when an asset is broken, it is also done to increase asset performance. It is also done to avoid breakdown. One of the maintenance types is condition-based maintenance. Condition-based maintenance can be beneficial to your organization when you know what is the benefit of it? It has a vast market! Condition-based maintenance as the name suggests maintenance is done based on the current condition of the asset.

In this process asset is inspected thoroughly, past data is utilized of each asset. Maintenance is not only done for avoiding breakdown t is also down in order to enhance the performance of assets so that productivity increases.

Monitoring and tracking are an important part of condition-based maintenance. When you keep monitoring assets you can schedule maintenance as per the requirement. With the regular inspection of an asset, you can use it to its optimum level and schedule maintenance when it is about to broken. The benefits of condition-based maintenance are numerous. Since condition-based maintenance is based on proactive strategy, so it presents similar benefits.

When equipment is provided maintenance regularly their failure chances are reduced and makes the equipment more reliable. We know when equipment fails it reduces the productivity of the organization as the production process halts. Maintained equipment not only performs better but also increases safety for employees.

Providing maintenance on time minimizes sudden asset failure chances and enhances asset life. It positively impacts the bottom line because maintenance expenses are minimized, and asset productive life is increased.

For instance, if the asset is used 10 percent more than expected life that means you have achieved profit from the asset. When you emphasize proactive maintenance it schedules maintenance in advance, and you will notice as time goes by your maintenance expenses will keep on decreasing. The main reason behind it when maintenance is not scheduled then there are so many activities that need to be performed but when maintenance is scheduled activities keep on decreasing. In condition-based maintenance inspection is long, but maintenance work is done in a short time because you already know in advance what are the issues!

The maintenance is scheduled, and issues are resolved and save time. It also plays a crucial role in decreasing downtime and increasing uptime. Condition-based maintenance is cost-effective in the long run, but when you implement condition-based maintenance then you will need some tools such as sensors that measure the vibration of an asset and work as a maintenance indicator of the asset.

Condition-based maintenance needs regular inspection of assets in order to avoid equipment failure. It means you always need a maintenance team on standby in order to keep assets competitive.

Furthermore, the maintenance team shall be knowledgeable, skilled, and must be able to handle pressure. Condition-based maintenance can be beneficial for businesses especially those which are heavily equipped with a lot of assets and pieces of equipment. As businesses need to invest money in order to grow business. Similarly, organizations need to invest in software and monitoring tools in order to save maintenance expenses. Maintenance costs can eat up an organization's profit but in the long run, you notice minimized maintenance bills, and the organization's profit will increase.

Maintenance work will be reduced because assets are either maintained or need very specific work. Maintenance work mainly includes such as changing the air filter, engine oil, lubrication, changing parts if required, etc.

Once everything is settled maintenance team only needed to do activities that are usually not time-consuming. Failure only occurs when assets are kept in use and maintenance is not provided.

Condition-based maintenance uses the asset, but maintenance is also given. It means equipment failure is reduced and performance is optimized. Because inspection ad monitoring is major parts of the maintenance. Therefore, it keeps track of equipment part performance which means they are only changed when they need to be changed. So, assets are used till they are productive, and their condition is useful. In a condition-based maintenance strategy you need to keep proper track of maintenance otherwise it will not be effective.

The benefits of condition-based maintenance can be seen quickly. It also minimizes maintenance expenses and increases asset life however, you need to perform inspections regularly.

You can also use CMMS software that specializes in maintenance scheduling. CMMS can save you from lots of problems and it can be very productive in terms of keeping equipment in the best condition. Four types of maintenance are given below: 1.

Preventive Maintenance - Preventive maintenance is scheduled maintenance that is done in advance so that equipment failure does not occur. Preventive maintenance is scheduled depending upon the usage or time duration.

For example, maintenance is performed after months time or after km usage 2. Predictive Maintenance - Predictive maintenance also schedules maintenance in advance. However, inspection is done regularly so that equipment is used to its full extent. Predictive maintenance is one of the most used maintenance types in organizations. Condition-based Maintenance - Condition-based maintenance also inspects equipment so that breakdown can be avoided.

It enables you to utilize assets to their full capacity. However, you need a maintenance team to ensure that all parts of the equipment are working fine. Emergency Maintenance - Emergency maintenance is that maintenance in which equipment breakdown has occurred and now it needs to be brought back into working condition. Condition-based monitoring technologies are discussed below: 1. Vibration Analysis - Vibration is used to check the performance of equipment.

Ultrasound Technology - This is used to see if there are gas leakage in exchangers, condensers. Ultrasound also lets you know the quality of the lubricant.

Oil Analysis - With this tool oil is analyzed and checked the quality of the oil. For instance, engine oil viscosity is measured, and oil is examined if there are contaminants in the oil. The objective of condition-based maintenance is to identify a potential problem in a piece of equipment.

Condition-based maintenance calculates when an asset will work fine after inspection of the asset. When equipment is about to fail, proactive maintenance is provided. Is your organization spending too much on maintenance costs? Do not worry, you are not alone, there are lots of organizations that are struggling with….

Asset management software is important for businesses as it is helpful in monitoring equipment and tracking its performance. When you integrate one …. CMMS reports can tell a lot about assets and equipment in the organizations. Reports are very helpful in understanding the problems and how to …. Lots of people think that CMMS implementation is a simple job, on the contrary, it is time-consuming, lots of planning is required, and management ….

All organizations have a lot of equipment. To run the business efficiently, maintenance is a very important part. However, there are many types of …. Remote monitoring or remote management is very important these days when employees are working remotely!

As we know maintenance is very …. From small teams to large enterprise teams have found Asset Infinity extremely useful for asset tracking, maintenance and streamlining their entire asset lifecycle.

All Rights Reserved. Schedule a demo. Inventory Management Gain visibility of inventory and streamline inventory process. Mobile Apps Security Support Integrations. Sign In Sign Up for Free. Browse Categories. Asset Auditing. Asset Management. Asset Tracking. Equipment Management.

8 Maintenance Management Objectives

Technical management software system for planned and unplanned maintenance of vessels. A planned maintenance system allows shipowners and operators to plan, perform and document vessel maintenance at intervals complying with Class and manufacturer requirements. The objective is to ensure safe and reliable vessel operations, including equipment, in addition to compliance with all applicable regulations. There are different ways of achieving this, depending on the size and complexity of the shipping company and the types of vessels in operation. In all cases, a systematic approach to maintenance is based on risk assessment and begins with the establishment of a complete database of machinery, equipment and fittings. An effective planned maintenance system not only helps meet safety and environmental objectives laid out in the ISM Code, it is also an investment in the protection of the assets and optimization of their management.

Maintenance management strategies: The 4 main types & when to use them

Organizations, large as well as SMEs, understand how their business growth and productivity depends on operational efficiency and maintenance processes. There are many types of maintenance which come with varying definitions and procedures. There are five notable types of industrial maintenance: preventive, corrective, predictive, condition-based, and predetermined. Many companies find it difficult to differentiate between different types of maintenance strategies or what maintenance program is ideal for them. Maintenance costs a major share of total operating costs for many industries. In some cases, maintenance represents around half of the production costs. Unexpected events like premature equipment failure can lead to additional costs that are difficult to manage. Simply put, the profitability of a company largely depends on how the maintenance team plans and implements maintenance processes.

A smarter way to digitize maintenance and reliability

You don't have time for downtime. As an industrial manufacturer , you are tasked with pushing your production equipment to capacity while simultaneously trying to reduce downtime. Maintenance management and service are essential for your plant to operate at the highest level possible while continuing to optimize efficiencies. When your industrial plant is running full swing, unplanned downtime becomes a very important consideration in production management and planning.

Types of Maintenance (Definitions, Benefits, Cost, Examples)

The paper is based on the experience gained by the author and his associates from the application of RCM and its more modern derivative, RCM2, on more than industrial sites in 27 countries over a period of 10 years. On the basis of this work, it has become evident that any organisation that wishes to achieve rapid, substantial and lasting improvements in maintenance effectiveness - in other words, in physical asset performance - must ensure that everyone associated with the operation and maintenance of these assets profoundly understands and internalises both the nature and significance of these changes. The subject of change dominates nearly everything currently being written about management. All disciplines are being exhorted to adapt to changes in organisation design, in technology, in leadership skills, in communication - in fact, in virtually every aspect of working life. Perhaps nowhere is this felt more broadly and deeply than in the field of physical asset management.

Condition-Based Maintenance: Reason to Implement in Your Business?

The technical meaning of maintenance involves functional checks, servicing, repairing or replacing of necessary devices, equipment, machinery , building infrastructure, and supporting utilities in industrial, business, and residential installations. Maintenance functions are often referred to as maintenance, repair and overhaul MRO , and MRO is also used for maintenance, repair and operations. The United States Department of Defense uses the following definitions: [5]. Maintenance is strictly connected to the utilization stage of the product or technical system, in which the concept of maintainability must be included. In this scenario, maintainability is considered as the ability of an item, under stated conditions of use, to be retained in or restored to a state in which it can perform its required functions, using prescribed procedures and resources. In some domains like aircraft maintenance , terms maintenance, repair and overhaul [8] also include inspection, rebuilding, alteration and the supply of spare parts, accessories, raw materials, adhesives, sealants, coatings and consumables for aircraft maintenance at the utilization stage. In international civil aviation maintenance means:. This definition covers all activities for which aviation regulations require issuance of a maintenance release document aircraft certificate of return to service — CRS.

The 4 Types of Software Maintenance

Improve OEE, improve safety, and reduce downtime. Increase asset lifespan and manage standard operating procedures. Keep your assets running and manage checklists across all of your locations. Make sure your facilities impress your customers.

How Maintenance Work is Done Onboard a Ship?

Manufacturers understand that maintenance is a make-or-break activity, especially in high-dollar, fast-moving, and high-competition verticals. Modern maintenance utilizes technology including IoT devices for data collection and machine learning for data processing to reach better predictions and actionable insights. Combined, unplanned downtime can be reduced to a degree that it is practically eliminated, not to mention other benefits such as the boost in employee morale, reduction in opportunity costs, augmented client impressions, and reduced waste. While that all sounds good, the question bears asking: How do you take your manufacturing company from a state of reactive maintenance to predictive and prescriptive maintenance? How do you reap the benefits of a modern maintenance strategy while avoiding pitfalls along the way? To understand the answer to those questions, one must first understand the maintenance methods currently at play and what changes from one stage to the next.

Last Updated: February 1, Greg Arbour 5 min read. The rise of the industrial internet of things IIoT is making it possible for organizations to use intelligent maintenance software to collect data and integrate with connected devices to get smarter about manufacturing. There are a host of other maintenance types that work well for all kinds of organizations, from small shops drowning in paper work orders to data-driven enterprise operations for whom predictive maintenance is a reality. There are many different approaches that you can mix and match, depending on your assets, your industry, and the size and experience of your maintenance team. For more ideas, head over to our maintenance strategies and planning resources page. Also known as breakdown or run-to-failure , reactive maintenance is pretty simple: fix things when they break.

Maintenance Management. Work order categorization is a key element to ensure that the financial reporting, budgeting and reliability bad actor analysis of business provide value. With the correct identification of the kind of work that needs to be done, valuable financial data as well as targeted maintenance data can be collected. This will ensure that the organization is efficient in collecting only the required data and the analytical effort can be more focused.